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Installing new Clutch and Brake Levers


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Guest Deven
Posted

I installed new Clutch and Brake Levers at the same time as my handlebars. Youll run into a little snag when installing your new bars which you can get through by visiting the thread here

 

http://www.offtopic.forum/showthread.php?136-Installing-aftermarket-handlebars

 

Here Ill focus on the rewiring of your clutch safety switch on your TRX to be able to install your new clutch perch. You can buy these with and without a hotstart if that is something that you need. I opted for this ASV kit for my bike.

 

http://www.offtopic.forum/uploads/imported/2012/04/IMAG0677-1.jpg

 

here is all you will have left on the bars when you get rid of your rear parking brake and stock clutch lever.

 

http://www.offtopic.forum/uploads/imported/2012/04/IMAG0691-1.jpg

 

First youll need to strip a bit of the protective covering a bit back. I opted to pull the housing back far enough to not just crimp them but solder and heat shrink them and hide them.

 

The wires are the green and the yellow/green that need to be unplugged from the switch and then crimped or soldered together like below.

 

http://www.offtopic.forum/uploads/imported/2012/04/IMAG0712-1.jpg

 

I have already slid the heat shrink up the wire to be out of the way for soldering.

 

http://www.offtopic.forum/uploads/imported/2012/04/IMAG0713-1.jpg

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Guest Deven
Posted

Soldered and heat shrinked then I pulled the housing back up and secured to the bars.

 

http://www.offtopic.forum/uploads/imported/2012/04/IMAG0714-1.jpg

 

http://www.offtopic.forum/uploads/imported/2012/04/IMAG0723-1.jpg

  • 2 weeks later...
Posted
Where did you get your levers? I found motosport seemed to be cheapest.

2004 Honda Trx450Riot Kicker

Dasa

K&N

Motul

Kenda

Pro Taper

Motion Pro

Streamline

Blingstar

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