Going to ask quite a few questions which I am very seriously curious about...and hopefully get a little more discussion going on the forums. I hope Morgan has a little bit of time to where he can answer these...I know Demon is under a pretty heavy work load lately.
1.) For a SB/SS TRX450R engine, if you could only pick one, what do you feel is more important; velocity and the right size port or pure CFM the head can flow?
2.) 04/05 TRX450R intake rings: several companies make them...DASA, FUELATV, and I think even Racers Edge AZ makes one...maybe you guys do as well. Are they all the same or is one better than others?
3.) 04/05 TRX450R air filters: what is your preference? DASA, Velocity, FUELATV with inverted cone...and I've heard that REAZ also makes a HUGE K&N style filter that is even larger than the aforementioned ones?
4.) Dyna ignitions: is Demon able to make custom maps for Dynatek programmable ignitions upon customer request? Can anyone send their ignition to you and have the stock curve put on with an extended rev limit? Since you're a site sponsor/builder here...can you say what the price for that sort of thing is out in the open?
5.) Lastly, is there a point in the 04/05 TRX450R cylinder heads where epoxy is no longer required, or is it always required? If so, what is that point? 500cc+, 550cc+, 600cc+ ?? Or is epoxy use dictated by something else such as how large of a cam you run...or is a combination of things?
1.) The more things you fix on a TRX head the more it's going to flow. The port shape will always be my main concern. The velocity and CFM will come in time with working the shape and size of the ports. Smooth, long radiuses, no sharp edges, no waves, dead air, etc etc are all things to take care of. We see a lot of "big number" CFM heads talked about, which is great, but it doesn't show anything about how it got to that number. Remember low lifts are seen twice, max lift is only seen once. Also, the stability of the air and making sure it doesn't back up at any time during testing through .450 lift is much more important than a big CFM number.
2.) The DASA ring and filter work very well on the 04-05 TRXs.
3.) DASA and the FCI filters will get most to where they need to be. The RE filter will make slightly more power, but the filter is far to long to fit into the stock airbox, so for people who ride in mud and/or water and need to keep the box, it's not a viable option.
4.) We make custom maps for all types of motors. With the TRX we have built enough to know a range of timing and where it needs to step to on each build. The Dyna is not for all builds though. For example, a pump gasser with modest compression will like the 40* of timing that a stock CDI box has, while a bigger motor in the 500+ range will want timing pulled, otherwise it will fight itself on top. Fuels also play a huge roll in timing. Oxy fuels will require a lot less timing due to their lower octane ratings, otherwise the motor will push the headgasket out. We charge $50 for custom Dyna curve mapping.
5.) The misconception with the TRX heads is that they need epoxy, especially the 04-05 heads. They do not NEED epoxy. You can go over 300 without a drop of it. Will it be as stable as a head that uses epoxy to fix port shapes? No. I see a lot of epoxy being added for the wrong reasons. Epoxy is used to fix dead air on the roof, increase radiuses (sharp radiuses will push fuel away and coagulate on the floor) and to increase the SSR. The motor size for us dictates port widths, volumes in CCs, and valve size.
Think I got all your questions, let me know if I didn't, it's been a crazy couple of weeks.